Products

Poly Mailers

Film, padded, paper, and rigid mailer formats for e-commerce shipping and document protection. Every item is custom-manufactured to your specification—request a quote with your size, material, and printing requirements.

Category FAQ

Poly Mailers — FAQ

What B2B buyers most often ask before specifying poly mailers — answered from industry references.

Standard, bubble, or expansion mailer?
Standard 60–80 µm co-ex film suits soft goods; bubble-lined adds cushioning for fragile-adjacent items; expansion gussets handle bulky knits and multiple-piece orders. Match construction to your catalog mix.

Technical references: Sealed Air / Pregis protective packaging resources

What eco mailer options exist?
Recycled-content mailers with documented PCR %, paper mailers, compostable film certified to EN 13432/BPI, and honeycomb paper wrap as a plastic-free cushioning alternative. Certificates are supplied per program.

Technical references: BPI Compostable Certification Requirements

Can mailers support returns?
Dual-strip return-ready mailers carry a second protected adhesive strip — the customer reseals the same mailer for the return trip. Validate the second seal after the outbound opening cycle, not fresh from the box.

Technical references: ISTA: Getting Started with Design of Transport Packaging

How much print coverage can mailers take?
From a one-color logo to full-bleed CMYK inside-and-out artwork; matte outer films photograph well for social unboxing. Print repeat length is engineered to mailer size.
What about compliance prints and warnings?
Suffocation warnings for US retail-packaged poly bags (CPSC/16 CFR) and carrier requirement marks are printed during conversion rather than labeled after — cheaper and permanent.
How do mailers perform in transit testing?
Seam strength, seal peel, and drop performance on packed samples are checked against your courier profile — soft-goods parcel profiles differ from mixed catalogs. Tyvek alternatives cover tear-critical routes.

Technical references: ISTA: Getting Started with Design of Transport Packaging · DuPont Tyvek Envelopes FAQ

One Partner for Your Complete Packaging

Source packaging from China with one team, from product-led development to delivery. Share your product or idea, component list, quantity, and destination—we will help define the next steps.

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