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One Piece Folder (OPF) — packaging format from CosunPack
CS-0017

One Piece Folder (OPF)

One Piece Folder (OPF): Corrugated packaging sized around your product, packing method, and shipping conditions. Board grade, print, and assembly details are confirmed in your quotation.

Product Highlights

  • Recycling suitability reviewed for the selected board, coatings, and destination
  • Consistent compression strength for stacking and transit
  • Water-resistant coating for cold-chain and humid routes
  • Litho-lamination pairs corrugated strength with HD graphics
  • Sized to optimize pallet cube and freight cost
  • Engineered flute selection (E/B/C/BC) balances strength and freight cost
  • Ships flat, sets up fast—storage and freight friendly
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Craftsmanship & Production

Production steps and quality checks for this packaging format, coordinated across our printing workshops and specialized production network.

Produced on our corrugated converting line: flexo or offset-laminated printing, precision die-cutting, and automated folding-gluing (glueless one-piece formats where the structure allows), with compression and drop testing on packed samples.

Customization Options

Review the available options for One Piece Folder (OPF) with our team. These are the requirements to confirm:

  • Flute type (E / B / C / BC)
  • Dimensions & board grade
  • Flexo / offset-litho / digital print
  • Die-cut shapes & vents
  • Coating & varnish

Specification Planning — One Piece Folder (OPF)

Review these material and process options for the selected structure. Your quotation confirms the exact specification for your project.

MaterialCorrugated board, E / B / C / BC flute, kraft or white top
StructureOne Piece Folder (OPF)
Size RangeDimensions or capacity confirmed against your product and selected tooling
ThicknessMaterial thickness or weight confirmed in the approved specification
PrintingFlexo (1–4 colors), offset-laminated, or digital
FinishingWater-based or UV varnish, laminated litho label
MOQQuoted per material, structure, print process, and order quantity
Sampling Lead TimeConfirmed after the artwork, structure, and tooling review
Production Lead TimeConfirmed after sample approval and production planning
Typical ApplicationsShipping, e-commerce, subscription, retail-ready packaging

Options shown for planning; final parameters are agreed in writing with your quotation and approved sample.

Before You Order

One Piece Folder (OPF) FAQ

Practical answers on choosing the structure, avoiding common problems, and confirming the right specification for your product.

When is a one-piece folder useful for flat products?

It is worth sampling when the product can sit on a flat blank and the surrounding panels fold around it. Provide the complete stack thickness and corner requirements. Check a wrapped sample to see whether the chosen depth controls movement without pressing the faces.

Technical references
Can an OPF protect a print or framed picture?

Start with the fragility of the surface and corners, then define any protective sheets or edge pieces inside the folder. Test the complete arrangement for rubbing and corner impacts. A close-fitting wrap should not be assumed to provide cushioning by itself.

Technical references
How should the OPF opening avoid scratching the contents?

Check where the closure, tape and folded board edges sit relative to the product face. Open a fully packed sample using the intended method and watch for dragging corners or adhesive contact. A separate surface barrier may be worth including in the trial.

Technical references
Does a thicker stack require only a larger folder?

The fold positions and closure reach also need review when the product stack changes. Supply minimum and maximum packed thicknesses, then sample both. A blank that barely closes around the thickest stack may leave the thin version loose or expose its edges.

Technical references

Have a different application? Share your requirements for this model.

One Partner for Your Complete Packaging

Source packaging from China with one team, from product-led development to delivery. Share your product or idea, component list, quantity, and destination—we will help define the next steps.

Project-specific quotationNDA available before file sharingReply target: one business day