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Five Panel Folder (FPF) — packaging format from CosunPack
CS-0016

Five Panel Folder (FPF)

Five Panel Folder (FPF): Corrugated packaging sized around your product, packing method, and shipping conditions. Board grade, print, and assembly details are confirmed in your quotation.

Product Highlights

  • Wraps tightly around the product for a snug ship
  • Ships flat, sets up fast—storage and freight friendly
  • Recycling suitability reviewed for the selected board, coatings, and destination
  • Consistent compression strength for stacking and transit
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Craftsmanship & Production

Production steps and quality checks for this packaging format, coordinated across our printing workshops and specialized production network.

Produced on our corrugated converting line: flexo or offset-laminated printing, precision die-cutting, and automated folding-gluing (glueless one-piece formats where the structure allows), with compression and drop testing on packed samples.

Customization Options

Review the available options for Five Panel Folder (FPF) with our team. These are the requirements to confirm:

  • Flute type (E / B / C / BC)
  • Dimensions & board grade
  • Flexo / offset-litho / digital print
  • Die-cut shapes & vents
  • Coating & varnish

Specification Planning — Five Panel Folder (FPF)

Review these material and process options for the selected structure. Your quotation confirms the exact specification for your project.

MaterialCorrugated board, E / B / C / BC flute, kraft or white top
StructureFive Panel Folder (FPF)
Size RangeDimensions or capacity confirmed against your product and selected tooling
ThicknessMaterial thickness or weight confirmed in the approved specification
PrintingFlexo (1–4 colors), offset-laminated, or digital
FinishingWater-based or UV varnish, laminated litho label
MOQQuoted per material, structure, print process, and order quantity
Sampling Lead TimeConfirmed after the artwork, structure, and tooling review
Production Lead TimeConfirmed after sample approval and production planning
Typical ApplicationsShipping, e-commerce, subscription, retail-ready packaging

Options shown for planning; final parameters are agreed in writing with your quotation and approved sample.

Before You Order

Five Panel Folder (FPF) FAQ

Practical answers on choosing the structure, avoiding common problems, and confirming the right specification for your product.

Why use a five-panel folder for a long item?

The blank wraps around the product and closes with an additional panel, which can suit long or shallow packing arrangements. Provide the full protected outline and loading direction. Sample the wrap sequence to confirm that end protection and the closing panel land correctly.

Technical references
Where is the closing seam on a five-panel folder?

Confirm the seam position on the erected drawing, including which face receives the fifth panel. That location affects tape access, label placement and visible print. Wrap a mockup around the product before finalizing artwork that might otherwise be hidden under the overlap.

Technical references
Can the five-panel folder be packed by hand?

Trial it with the actual item at the packing bench, including any pads that must stay aligned while the blank wraps around them. Check the reach needed to fold the long panels and the method of holding the overlap during sealing.

Technical references
How do we prevent an elongated product from escaping at the ends?

Specify the product's tendency to slide, any sharp ends and the intended end-flap arrangement. Assess filled samples for axial movement and end restraint. The long wraparound body does not replace a tested solution for keeping the product away from vulnerable end closures.

Technical references

Have a different application? Share your requirements for this model.

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Source packaging from China with one team, from product-led development to delivery. Share your product or idea, component list, quantity, and destination—we will help define the next steps.

Project-specific quotationNDA available before file sharingReply target: one business day